On September 19th, the 23rd China International Industry Fair was solemnly opened at the National Exhibition and Convention Center in Shanghai. ESTUN, with the theme of "Practicing Carbon Neutrality and Focusing on Digitalization", unveiled a variety of new UNO series industrial robots and industry application solutions at this industrial fair, and committed to promoting the transformation and upgrading of industrial manufacturing to green and low-carbon, promoting the research and development investment of new technologies related to green development, helping enterprises achieve intelligent and digital upgrades, and realizing green and sustainable development. Empowering industry to move towards a new future of intelligent manufacturing!
Live situation of ESTUN Automation Stand
New energy builds high-quality development
Intelligent Solution for High-Speed Assembly of Lithium Battery Modules
The first production process of lithium battery/energy storage battery module line is the feeding of large-sized packaging. This process adopts ESTUN's customized heavy-duty SCARA robot ER50-1200-SR, ESTUN's heavy-duty ER280-3200 six-axis robot, and ESTUN's complete visual solution to achieve visual positioning and QR code recognition of incoming battery cells, as well as bottom cleaning and battery cell loading.
The ER50-1200-SR with a load capacity of 50KG has a higher rhythm, and its J3 joint has a unique double-rod composite structure that ensures stable and high-precision high-speed operation. The ER280-3200 has a repeat accuracy of ±0.06mm and highly sensitive collision detection that promptly stops the robot upon collision, minimizing damage to the robot and its peripherals.
The ER280-3200 with a load capacity of 280kg and an armspan of 3200mm is suitable for applications such as lithium battery cell baking, module assembly, and PACK process, improving the production efficiency of energy storage batteries and power batteries.
High-Speed Photovoltaic Cell Insertion Solution
In the photovoltaic cell process section, as cell thickness becomes thinner and sizes become larger, higher requirements are placed on the speed, precision, and stability of cell insertion. ESTUN has launched the latest high-speed and high-precision UNO-15-1430-HP robot to complete the loading and unloading of solar cells. The robot features rigid transmission in all axes, advanced dynamic models that enable optimal global acceleration and deceleration planning, and IP67 high protective performance, making it easy to handle harsh environments such as moisture and dust.
Brand New UNO Series Robot
ESTUN has released a brand new UNO series of high-speed and high-precision robots. The redesigned paint and structure showcases a total of seven UNO series industrial robots on display at the China International Industry Fair, including a dual-arm SCARA high-speed robot, an ultra-high-speed SCARA robot, and a 700KG heavy-duty robot. The entire series of robots features high speed, high precision, high stiffness, and strong anti-interference capabilities that meet industry needs. With advanced dynamic models and rich configurations, they possess leading-edge technological advantages.
High-end Manufacturing Powers Efficient Production
Automotive Body in White Welding Intelligence Solution
ESTUN's intelligent solution for welding automotive body in white combines spot welding, arc welding, caulking, and inspection to provide a higher efficiency and stable high-performance welding solution.
Polishing and Buffing Intelligence Solution
The robot metal weld polishing and buffing workstation uses ER20-1200-MI+ integrated force control tools+3D laser line scan sensors+automatic exchange of abrasive library. The commissioning efficiency is increased by 30%, the abrasive utilization rate is increased by 30%, and the yield is increased by 20%. The self-adaptive polishing trajectory adjustment is industry-first!
3D+2D Visual Control Integrated Disorder Pick-up Solution
The 3D disorder pick-up + visual control integrated solution combines AI technology and has learning capabilities that adapt to various complex application scenarios. The visual control integrated design has a intuitive display and supports offline programming, with a higher development efficiency. The system's comprehensive positioning accuracy can reach ±0.2mm, widely used in automotive components, metal processing pieces, and other pick-and-place applications.
High-performance motion control solutions
Gantry Double Drive Linear Platform
The gantry double drive adopts a single processor for double-axis control, reducing communication delay and achieving a 125μs control cycle. It integrates cross-coupling synchronous compensation gantry algorithms to ensure high-speed and high-precision control under different friction forces and loadings. Single parameter setting, simple and easy to use; one-to-two drive, save power wiring and communication cables; up to 30% installation space can be saved. It has strong adaptability and is applicable to both rigid and flexible gantry structures. It is safe and reliable, monitoring real-time synchronous position deviation for early warning.
TRIO Five-axis Spot Welding Motion Control Solution
TRIO's five-axis spot welding solution is mainly used for complex curved surface spot welding scenarios in the 3C industry. It has bus solutions and pulse solutions to choose from, supporting various complex multi-axis motion commands, multiple five-axis linkage models, flexible expansion capabilities that can meet most five-axis spot welding application scenarios, suitable for applications such as mobile phones, flat panel displays, and VR headsets with complex contours. RTCP knife following technology is applicable to complex curved surface spot welding scenarios that cannot be met using ordinary straight line or circular commands.
Visual Control Integrated Lock Screw Solution
The visual control integrated lock screw solution adopts a high-performance PC-MCAT-2 intelligent controller that integrates robots, AC servos, IOs, vision, and HMI into the same control system. It supports multiple development programming methods, various motion control algorithms and communication protocols, supports 128-axis control, and equips 22 motion control processes with μs level interaction time to achieve high-speed, high-precision, and high-stability production.
Focus on Digital Solutions
ESTUN's full lifecycle digital solution can improve delivery quality, reduce equipment risks, increase solution efficiency, and optimize flexibility during the design and validation of production lines, integration, and project delivery. ESTUN's E-Noesis platform features flexible cloud deployment and local installation options that can quickly help enterprises build their own lightweight lean management platform, focusing on industrial production and insights into data value to achieve quality improvement, profit increase, energy conservation, and efficiency enhancement for enterprise operations.
Human-Robot Collaboration & Embodied Intelligence
ESTUN's human-robot collaboration robot
ESTUN CoolZoom has created a "embodied intelligence" robot platform CoDroid EIP, which includes six core parts: CoBrain, CoSafe, CoDrive, CoSense, CoTool, and CoDroid.
CoDroid is a safe, reliable, flexible, and easy-to-use human-robot collaboration robot that provides technical support and integration services for clients and partners with collaborative robots, and provides modular customized solutions for industries and clients with special applications.
As a leading Chinese robot brand, ESTUN relies on its robot full industry chain and independent core technology trends. Adhering to the core strategy of "ALL MADE BY ESTUN", ESTUN continues to invest in areas such as automation, intelligent robots, and digitalization to help enterprises improve their core competitiveness and contribute to the development of society and the creation of a better future for mankind through automation technology!
