On December 6, the 2023 World Intelligent Manufacturing Conference opened in Nanjing. ESTUN exhibited a variety of industry application solutions such as new energy and high-end automotive equipment, with the theme of "Driving digital innovation and building an intelligent ecosystem", to accelerate the development of high-end, intelligent and green, and to showcase the trend of China's intelligent manufacturing and the new way of digital and real integration under the background of new industrialization.

Products Introduction

1. Intelligent solution for high-speed module assembly of lithium batteries

ESTUN customized and developed ER50-1200-SR (50kg heavy load scara) and ER280-3200 (280kg load, 3200mm long arm) robots for the lithium battery industry, which are suitable for various large cylindrical cell and square large cell module assembly lines, and can improve the efficiency of energy storage battery and power battery production. Based on ESTUN Editor, efficient offline programming development and process simulation are realized, which greatly shortens the development and debugging cycle of the production line.

2. Intelligent welding solution for automobile body-in-white

ESTUN customized spot welding robot ER220B-2650 for the automotive industry, with independent core technology research and development, high-performance dynamic model, greatly improving the operation tempo, and new vibration suppression algorithm to bring stable welding. ESTUN robot can be compatible with a variety of commonly used process equipment (welding tongs, glue applicators, etc.), and develop corresponding process software packages to provide more efficient process production.

QWAS Eco welding robots, with a super large motion coverage range of 1445~2010mm. StarT 356 welding power supply, innovative energy saving, fine control of welding spatter and low level. QINEO NexT Motion welding power supply, dynamic welding MoTion Weld and frequency high 180HZ mechanical backfeeding, low heat input, no spatter, meet the requirements of ultra-thin sheet, aluminum, coated steel welding or additive manufacturing.

The intelligent welding solution for automotive body-in-white can provide planning, simulation, design, installation and debugging of automatic solutions for body-in-white according to customer's product process requirements, making full use of the high stability, high speed and high precision of robots to improve production flexibility and efficiency, and achieving maximum value for customers.

3. 3D+2D integrated vision control disordered grasping solution

3D unordered grasping + visual control integrated solution, integrating AI technology, with learning function, adapts to various complex application scenarios. Visual control integrated design, display more intuitive, support offline programming, development efficiency is higher. The system comprehensive positioning accuracy can reach ±0.2mm, widely used in automotive parts and components, metal processing parts and other loading and unloading applications.

4. Intelligent polishing and finishing solution

The robotic metal weld polishing workstation uses ER20-1200-MI+ integrated force control tool + 3D laser line scanning sensor + automatic abrasive library, which improves debugging efficiency by 30%, abrasive utilization rate by 30%, and product yield by 20%. The adaptive polishing trajectory adjustment is industry initiative!

5. High-end five-axis dispensing machine motion control solution

The high-end five-axis dispensing solution is mainly used for complex surface dispensing scenarios in the 3C industry, with bus solutions and pulse solutions available for selection.

Built-in five-axis linkage model, equipped with RTCP tip tracking function, can achieve dispensing at any angle and posture; multi-axis interpolation smooth motion and motion preview function, can achieve smooth control of dispensing trajectory; high-speed position comparison output, can achieve high-frequency and high-precision control of glue valve; pitch compensation and XY perpendicularity compensation, effectively improve dispensing accuracy.

Integrated design, small footprint, efficient data interaction. Also has 3D model simulation capabilities, which enables 3D simulation of dispensing paths in advance, shortens the debugging cycle, and improves delivery efficiency.

6.Multi-axis motion control test platform

Multi-axis control and synchronous position control algorithms, including bus-based and pulse analog control systems. The controller is versatile, ranging from a general-purpose pulse controller that can implement stepper servo and analog servo control to an EtherCAT bus controller that supports 2 to 128 axes.Robot software package, teaching pendant, including digital IO, analog IO, pulse module, sensor module and other IO modules, supports EtherCAT protocol and CanOpen bus protocol versions.Rich application experience and technology accumulation, widely used in complete solutions for battery production, packaging, 3C and semiconductor, metal forming, CNC machining and other industries.

ESTUN continues to practice the "robot + intelligent solution", and regards the construction of intelligent factory as the main battlefield to promote the digital transformation of manufacturing industry. It strengthens the key technologies of digital intelligence, human-machine collaboration, etc., and provides complete intelligent solutions for more subdivided industries. It empowers thousands of industries with advanced intelligent technology, and makes intelligence benefit everyone. At the same time, ESTUN accelerates the international layout, and works with global partners to jointly build the core competitiveness of Chinese manufacturing, and provide advanced production capacity guarantee for Chinese manufacturing.