ESTUN TRIO has launched the next-generation glue dispensing motion planning solution, AGP v3.0, for a leading client in the glass industry. This solution ensures precise alignment between adhesive output and dispensing paths, delivering exceptional reliability and robust support for the efficient operation of insulated glass production lines.

The insulated glass market is currently experiencing sustained growth, with applications expanding across residential and commercial buildings, as well as photovoltaic facades. In the production process, glue dispensing is a critical step that directly determines the product’s sealing performance and lifespan. Automated dispensing machines, known for their high efficiency, are widely adopted by manufacturers. However, maintaining consistent adhesive flow during path transitions remains a significant challenge.

Due to the inherent hysteresis of adhesives, combined with dynamic changes in movement speed and variations in arc types (e.g., different radii and central angles), issues such as insufficient or excessive glue often occur at path transitions. These defects can compromise the sealing integrity of insulated glass, posing a major obstacle to producing high-quality products.

To address these challenges, the glass industry leader has deepened its collaboration with ESTUN TRIO. As ESTUN’s high-end motion control brand, TRIO excels in precision, speed, and stability, providing integrated solutions for industries such as printing and packaging, 3C electronics, and photovoltaics. The TRIO algorithm team, renowned for its technical expertise, rapid response, and tailored solutions, specializes in motion planning and control algorithms. Whether tackling full-process motion planning or addressing industry pain points like multi-axis coordination, anti-interference in complex conditions, smooth transitions between paths, and real-time error correction at high speeds, the team leverages its solid technical foundation to deliver reliable solutions.

After multiple rounds of optimization, the TRIO algorithm team introduced the AGP v3.0 solution, which features adaptive motion planning and self-adjusting parameters. This upgrade demonstrates outstanding performance and has been validated through extensive testing across various shapes, earning client approval and successful implementation in production.

The solution supports adaptive motion planning for glue dispensing, effectively resolving common issues such as glue overflow or insufficiency while extending compatibility to irregular shapes. Additionally, its open interface design allows quick adaptation to different working conditions, reducing equipment installation and debugging time to just 20% of the original duration and improving efficiency by fivefold.

Leveraging the superior motion control capabilities of TRIO controllers, this solution automatically matches optimal motion control logic and parameters, addressing core industry pain points like the limited adaptability of fixed planning methods and inefficient manual parameter adjustments. Moving forward, the ESTUN TRIO algorithm team will continue to provide industry-specific, customized solutions, empowering clients to achieve higher precision and efficiency in motion control upgrades.