Recently, the 2024 World Intelligent Manufacturing Conference was grandly opened in Nanjing. With the theme of “Focusing on New Productivity, Gathering New Momentum for Development”, Estun made a stunning appearance with its motion control series products, brand new magnesium alloy robots, spot welding robot workstations, humanoid robots, and collaborative robots. The most important new product of this exhibition, Estun officially launched the new ultra-light magnesium alloy robot on the scene, and join hands with partners to jointly promote the wide application and development of magnesium alloy robot in the global market.

Lightweight

Estun's new product, the magnesium alloy robot ER4-550-MI, demonstrates the company's innovative strength in the application of new materials and technologies. The significant advantages of magnesium alloy in the lightweighting of robots are highlighted through the display of the whole machine and the visual comparison of magnesium alloy parts with traditional aluminum alloy parts. The high-speed performance of the robot is increased by 5% and power consumption is reduced by 10%, while transportation and installation costs are reduced. The robot is suitable for 3C, new energy, food and semiconductor industries, showing the broad prospects of magnesium alloy in robot applications.

ER4-550-MI Magnesium Alloy Robot

- Light: Refined with magnesium alloy material, compared with aluminum alloy, the same type of components are reduced by about 33%, and the weight of the whole machine is reduced by 11%. Fast: The dual optimization of material lightness and advanced control algorithms, the beat speed is increased by 5%.

- Fast: The double optimization of material lightweight and advanced control algorithm, the beat speed is increased by 5%, the response speed is swifter and the processing capacity is more efficient.

- Stability: Excellent heat conduction performance, longer service life of joint parts; strong vibration damping ability makes the robot maintain higher operating accuracy under high-speed operation; excellent electromagnetic shielding ability, effective resistance to external interference.

- Save: Compared with traditional materials, the energy loss of the whole machine operation is reduced by 10%; Efficient configuration optimization and design to improve the robot performance and production work efficiency.

Efficiently

Estun spot welding robot workstation integrates the core of robot, spot welding software package and external axes, specially designed for automotive body-in-white and parts welding, providing one-stop solution with stability and high efficiency. The self-developed spot welding software package ensures reliable welding quality, and the small-sized high-performance servo motors are matched with the driver, which eliminates the need for complex debugging and makes operation convenient. Highly rigid robot body and fixture switching library support 24-hour production.

Spot Welding Robot Workstation

- High-speed and high-precision: Specialized spot welding software package improves spot welding efficiency; the maximum speed of single-axis is better than similar products; repetitive positioning accuracy ≤±0.06mm.

- Stable and reliable: Estun builds a reliability laboratory with more than 30 professional tests to meet various international standard certifications.

- Safety and security: Functional safety certification, in line with the automotive industry safety standards; support Profisafe safety communication; collision back, dual-machine anti-collision and other multiple protection.

- Virtual Simulation: Customers can connect Estun Robotics Virtual Controller (RCS) through PDPS to realize 1:1 motion trajectory simulation.

Intelligent

Estun Kudrow humanoid robot marks an initial breakthrough in the field of body intelligence, and all of its core components have been independently developed. Body 170cm, body weight <80kg, single arm load 5kg, walking speed 5km/h, single arm degree of freedom 7, single leg degree of freedom 6, whole body maximum degree of freedom 44, dexterous hand degree of freedom 6-7.

Embodied Intelligence - Humanoid Robot

- Wrist/ankle: linear joint module, high space utilization, smooth motion; high efficiency, high stiffness.

- Shoulder/Hip: Rigid joint module, high load capacity, long service life, smooth operation; small size, light weight, low noise; high output torque, high speed ratio.

- Elbow/Knee: Quasi-direct drive joint module, high response speed, high torque density; low noise, anti-shock, high reliability.

Coordination

Estun's collaborative robotics solution for high-precision automated 3D measurement begins by pinpointing the workpiece with a vision or sensor system, then the robot moves to a predetermined position and activates 3D sensors to collect the workpiece's three-dimensional contour information. The collected 3D data is then transferred to a data processing unit for point cloud processing, feature extraction and error analysis, and the final measurement results are output in the form of graphs or reports, providing an accurate basis for quality control or subsequent processing. The program is widely used in quality inspection and control of manufacturing components, measurement and verification of high-precision parts, precise measurement of body structures and components, and quality inspection of complex medical devices.

Collaborative Robot High Precision Automated 3D Measurement Solution

- Flexible Configuration Path, Automatic Output Report: According to the set inspection path, after the scanning is completed, the system can automatically generate the inspection report according to the user's definition, and quickly obtain an accurate 3D inspection report to meet all kinds of analysis needs.

- Batch product inspection, improve production efficiency: Configuration of automatic control system, through the programming of workpiece inspection of large quantities, help to improve efficiency in production control and other aspects, compared with manual inspection techniques, efficiency can be increased by a factor of efficiency.

- Integrated structure, flexible, safe and reliable: integrated six-axis intelligent collaborative robot, safe and flexible. Concealed cabinet, dust and moisture resistant, mobile working platform, can be adjusted to the specified position, convenient for application in different scenarios.

Motion Control

Estun is committed to providing users with more professional motion control solutions to meet the diversified application needs of users, improve efficiency and create value for users. In the field of motion control, Estun has a comprehensive range of motion control products and the world's leading motion control technology. Through the TRIO motion control platform, the servo, inverter, sensors and robotics systems are better kneaded together to build a set of professional motion control solutions for users flexibly and quickly.

Focusing on the development of the intelligent manufacturing industry, Estun will take continuous innovation as the core driving force, deeply integrate intelligent and digital technologies, and devote itself to consolidating and enhancing its position at the forefront of products and services in the global robotics industry. Focusing on the field of medium and high-end equipment, Estun will actively strengthen the construction of “new quality productivity”, and through the application and breakthroughs of cutting-edge technologies, vigorously promote the deepening development of intelligent manufacturing, accelerate the transformation and upgrading of the digital industry, and lead the intelligent wave of the future manufacturing industry.