On September 23rd, the 25th China International Industry Fair (CIIF) grandly opened in Shanghai . At this year's fair, ESTUN adopted the theme "Intelligent Leadership, Ecosystem Win-Win," focusing on intelligent and flexible manufacturing. The company collectively showcased its innovative achievements across the entire industry chain—from industrial robots and motion control systems to laser processing, digital platforms, and smart solutions. This demonstration highlighted ESTUN's strategic vision of building an open and collaborative industrial ecosystem, thereby aiding the digital transformation and high-quality development of the manufacturing sector.

1200kg Payload Robot Makes a Grand Debut

ESTUN grandly launched the new domestically-produced heavy-payload robot ER1200-3300. As the first domestic six-axis robot with a payload capacity of up to 1200kg to enter batch application, this product represents a breakthrough in key technologies such as dual-motor synchronous control, dual-reducer hard synchronization, and lightweight overall design. It achieves 100% localization of core components. Boasting advantages like high rigidity, high protection level, and a compact structure, it can be widely applied in fields like aerospace, new energy vehicles, and heavy equipment manufacturing. It provides robust support for China's intelligent manufacturing, showcasing the technical strength and rapid delivery capabilities of domestic heavy-payload robots.

ESTUN Explosion-Proof Robot Makes a Grand Appearance

The ER180-3100-PL-EX is a heavy-duty industrial robot with a fully explosion-proof body. Its explosion-proof ratings reach Ex db pxb IIC T5 Gb, Ex tb pxb IIIC 95°C Db. Designed specifically for high-risk environments in Zone 1 and Zone 21 within industries like petrochemicals, military, and food processing, it ensures safety and reliability under extreme operating conditions. While maintaining strong load capacity and motion performance, it can stably handle critical tasks such as heavy-duty handling and palletizing.

Explosion-Proof Robot Workstation integrates the explosion-proof robot ER15-1430-EX, a high-precision force control tool (±1N), and an AI 3D vision system. It offers the advantages of high safety, high precision, and high efficiency, enabling flexible grinding, autonomous trajectory planning, and programming-free teaching, which significantly lowers the debugging threshold. With an overall IP67 protection rating combined with EX explosion-proof certification, it ensures safe and stable operation in explosive environments. The integrated plug-and-play design, along with offline programming software, facilitates convenient deployment and strong adaptability. It is widely used in deburring applications such as automotive die-cast parts and shipbuilding thick plates, supporting safety automation upgrades in high-demand intelligent manufacturing processes.

TRIO AI-Intelligent Project Development

The TRIO controller leverages AI technology to empower the entire development process, significantly enhancing efficiency. It features core functionalities like intelligent retrieval, automatic model selection, and code generation. Users can describe their requirements in natural language to quickly access documentation, match optimal models, and generate usable motion control code. Integrated with offline simulation and real-machine linkage technology, it allows for real-time verification of trajectories and logic in 3D models, identifying risks early. It supports one-click import to real controllers, enabling seamless transition from virtual validation to physical deployment, cutting project implementation cycles by 50%, and substantially lowering the development barrier and trial-and-error costs.

The TRIO controller, utilizing MotionXR technology, breaks physical constraints by creating a 1:1 replica of equipment in virtual simulation. It easily enables execution operations, code debugging, curve monitoring, drawing comparison, and production line status integration, truly realizing the integration of software and hardware and full-process visualization. This technology is applicable to multiple scenarios like factory production lines, equipment maintenance, R&D testing, and remote training, overcoming environmental (e.g., hazardous, high-temperature, confined, vacuum) and physical limitations. Leveraging the immersive experience of devices like Apple Vision Pro, it implements a full-link digital twin from R&D to production.

Fully Self-Developed Multi-Robot High-Precision Demonstration System

The iER.OS Multi-Robot Intelligent Control System utilizes fully domestic, self-developed technology to recreate classic scenarios. It enables control of multiple robots with a single controller and a single teach pendant, increasing configuration efficiency by 50% and significantly simplifying multi-robot deployment. The system employs full-parameter calibration and flexible compensation technology, improving absolute positioning accuracy by over 5 times and ensuring stable, jitter-free high-precision collaborative operation. Based on a distributed architecture, a single controller supports 4-robot linkage and can be expanded to 8 or more robots, flexibly adapting to complex production line requirements. Simultaneously, the system breaks down OT/IT barriers, enabling coordinated control of all elements including robots, PLCs, and IT systems, and supports cloud-edge integrated smart factory optimization. The full-stack, self-developed technology ensures 100% independent controllability, aiding high-end manufacturing in achieving a domestic breakthrough.

Collaborative and Humanoid Robot Multi-Scenario Application Solutions

The Embodied Intelligent Industrial Application Solution integrates multi-modal perception and dynamic trajectory planning to achieve long-distance precision operations. It possesses high robustness, capable of identifying sudden environmental changes within seconds and making local corrections to ensure task continuity and stability. Through reinforcement learning for fine-tuning, it can perform delicate assembly tasks. The system features a modular design for flexible adaptation to production line changes, greatly reducing retrofit costs. Its strong generalization capability supports rapid deployment across scenarios, requiring only minor adjustments for new applications. Combined with LiDAR and vision-fused navigation, it efficiently avoids obstacles in complex, dynamic environments, moving flexibly.

The High-Precision Automated 3D Scanning Measurement Solution integrates a 6-axis collaborative robot and a 3D sensor to achieve automatic and precise 3D contour measurement of workpieces. It features automatic path planning and batch inspection capabilities, significantly improving detection efficiency. The integrated flexible structure adapts to multi-scenario needs and automatically generates analysis reports, providing an efficient and reliable quality inspection solution for manufacturing, widely used in precision components, automotive, and aerospace fields.

The Dual-Robot Circumferential Point Absolute Accuracy Demonstration highlights industry-leading motion control technology. The dual-robot collaboration achieves an absolute positioning accuracy of 0.2mm, maintaining stability across the entire workspace and under all load conditions. This precision level leads the industry by an order of magnitude, effectively ensuring the accuracy of precision manufacturing and assembly tasks, improving processing consistency and efficiency, and providing a reliable foundation for complex scenarios like multi-robot coordination and dynamic environment adaptation.

The Codroid Machine Tending Solution offers high adaptability and flexibility. It can easily adapt to multi-variety, multi-specification production needs through quick-change end-effectors and program modifications. The system supports safe human-robot collaboration, effectively reducing operational risks through advanced sensors and intelligent algorithms while saving space, thereby supporting flexible production. It can also be seamlessly integrated with vision systems, machine tools, conveyor lines, and other equipment, enabling intelligent management and automated collaboration, comprehensively enhancing the production line's response efficiency and intelligence level.

Laser Cutting and Laser Galvanometer

The EL-PC6000 Flatbed Laser Cutting System carries on ESTUN CNC's tradition of stable, reliable, and high-performance products. An intelligent laser controller integrates the height regulator into one unit, combining a simple and easy-to-use operation interface, high-precision and smooth motion control with excellent following performance, fast graphic editing and process debugging, a superior production management system, convenient process library configuration, and flexible multi-breakpoint positioning, among many functions. It offers advantages like system-free debugging and servo-free debugging. The high-performance Cam/nesting module leads domestic and international levels in nesting performance, supporting mainstream cutting processes including, but not limited to: micro-joining, segment piercing, sensorless piercing, lightning piercing, three-point edge finding, rotary center finding, power following, lead-in, lead-out, corners, leapfrog, fly cutting, and enveloping lines.

The Laser Galvanometer Precision Flying Processing Solution, jointly developed by TRIO and SCANLAB, breaks the constraints of traditional physical axes, enabling infinite format, seamless stitching, micron-level laser processing. It features ultra-high processing precision at the micron level. Combined with Spot Distance Control (SDC) technology, it can precisely regulate laser energy output, achieving near-atomic-level material migration control. This solution integrates CAM graphic trajectory self-processing technology and a zero-threshold UI interface, requires no development for integration and debugging, and supports "process drawing for immediate machining," perfectly meeting the processing needs of multi-variety, small-batch tasks. This solution offers a low-cost option for high-precision manufacturing applications like laser micro-drilling and micro-cutting in PCB/FPC/semiconductor industries, redefining the precision and efficiency boundaries of micro-nano processing with its exceptional performance of zero latency, zero jitter, zero drift, and high flexibility.

ESTUN Industry Application Solutions

The Intermittent Printing Machine Paper Feed Control Technology utilizes the TRIO motion controller and the DX3 series high-performance servo system, achieving cost reduction and efficiency improvement while delivering excellent synchronous control performance. The system ensures non-deformed paper feeding and stable color registration accuracy within 0.1mm through precise traction roller synchronization and high-precision color mark error compensation technology. It integrates various process algorithm packages covering mark chasing compensation, variable speed control, and tension control, comprehensively guaranteeing registration and cutting accuracy. The equipment runs smoothly with low noise. Combined with the EtherCAT bus architecture and convenient configuration tools, it significantly simplifies the installation and debugging process, enhancing overall usability and production efficiency.

The Fully Automatic Lid Forming Machine Solution supports 6 box-making modes and 64 corner-pasting modes, flexibly meeting diverse production needs and enabling synchronous or independent A/B side operation. The system features one-click mold change, greatly improving product switchover efficiency. Combined with the optimized electronic cam curve from the TRIO controller, it maintains smooth motion during high-speed operation, effectively reducing mechanical impact. The system includes 300 recipe storage slots and is equipped with quick fault diagnosis and remote maintenance functions, ensuring production continuity. Through seamless integration of robots and vision systems, it achieves a static positioning accuracy of ±0.1mm. For box sizes below 35mm, capacity can reach 60 units per minute, comprehensively enhancing box-making efficiency and intelligence level.

The Six-Axis Robot Vision Flying Shot Solution enables high-speed image capture, averaging 0.2 seconds per point, which is 5 to 20 times faster than traditional stationary shooting. It possesses high-precision positioning capability, with a repeat positioning accuracy of ±0.03mm. It incorporates dynamic compensation algorithms, keeping the image capture position error ≤ ±0.1mm. Equipped with deep learning vision algorithms, its recognition accuracy exceeds 99.7%, with recognition consistency reaching 99.8%. It supports one-click model change: after offline generation of the inspection program, product changeover is completed on-site by calibrating reference points and selecting the program. It also facilitates integration and can seamlessly cameras and vision software from different manufacturers.

The Five-Axis Precision Dispensing Solution includes the TRIO controller, ES-Control multi-axis linkage precision control software, and ES-Dispensing process software. It can provide high-precision motion control for five-axis, eight-axis, ten-axis linkage, and three-axis planar ultra-precision dispensing equipment, while also offering rich and easy-to-use dispensing process configurations to meet the needs of complex-shaped workpieces. This solution supports spatial curve dispensing (complex curves and shapes, RTCP function); is high-precision, high-speed, and efficient, potentially reducing debugging time by 80% and increasing production tempo by 20%, with glue path accuracy reaching 0.02-0.05mm; achieves smooth and uniform corners (spatial/planar cornering, Position Synchronized Output algorithm) and stable repeat positioning (precise reciprocating operation for single points and continuous lines); enables precise point-to-point connection (any linear path) and quick calibration (2D visual rapid calibration, 3D deformation compensation); supports control of various glue valves like piezoelectric jet valves, needle valves, and screw valves; and can also perform timed jetting to prevent clogging.

The Gantry Direct-Drive High-Speed, High-Precision Complete Solution for Semiconductor Advanced Packaging is equipped with a high-performance Trio motion engine, enabling a full-process solution from planning to control. It utilizes a one-drag-two linear drive system with gantry algorithm, saving space through independent design that eliminates external wiring. It adapts to multiple types of direct-drive motors, supporting up to 90A, covering various application needs. It offers comprehensive functions, supporting core features like full-frequency adaptive vibration suppression, friction compensation, and PSO flying vision. It delivers excellent performance, achieving microsecond-level settling and nanometer-level positioning, with force control accuracy < 30g.

The ESTUN BENDING CELL represents a new generation of sheet metal automation bending solutions. It integrates robot technology, visual positioning, and intelligent control to address flexible production needs for multiple varieties, small batches, and short delivery times, providing high-precision, efficient, and low-energy consumption bending automation. The solution adopts a highly integrated and modular design, featuring a compact and flexible structure that adapts to high-density production layouts and is easily embedded into existing lines. It offers excellent equipment compatibility, supporting plug-and-play for rapid integration and debugging, shortening project cycles. The master control system allows for one-stop deployment, enabling integrated operation and monitoring of the bending robot and CNC machine tool, enhancing production efficiency. It supports mixed-line production of multiple varieties in small batches. Through mobile design, modular actuators, and a workpiece recognition and positioning system, it improves overall equipment utilization.

Full-Scene Functional Safety Solutions

ESTUN's Full-Scene Functional Safety Solutions cover the SMX series safety controller and the SSCU safety motion controller, providing integrated protection from signal safety to motion safety. The products comply with the highest safety levels of PL e / SIL 3, support multi-protocol buses and flexible expansion, and possess millisecond-level response capabilities. They are suitable for safety-demanding scenarios such as automotive manufacturing, industrial robots, AGVs, and automated production lines.

Robot Digital Software Platform

At this Industry Fair, ESTUN exhibited a series of industrial software and remote operation platforms including EstunEditor, E-Care, E-Noesis, E-Chat, and E-Data. These digital products collectively build a complete industrial software ecosystem covering robot programming, remote operation and maintenance, cloud platform management, intelligent interaction, and digital twinning, aiming to help enterprises achieve full-process digital upgrade for smart manufacturing. Through this suite of software and platforms, ESTUN helps customers significantly enhance production efficiency and equipment management, reduce operation, maintenance, and trial-and-error costs, and increase transparency and controllability in the production process. Whether optimizing robot programming and debugging, enabling remote equipment monitoring and predictive maintenance, or facilitating data-driven process optimization and intelligent decision-making, ESTUN is committed to providing customers with efficient, safe, and user-friendly digital tools. This drives enterprises towards improved operational quality, cost reduction, efficiency gains, and accelerates their journey into the Industry 4.0 and smart manufacturing era.