Industrial robots empowering the grinding industry: a driving force for innovation and change
In recent years, with the rapid development of high-speed railroad and aviation manufacturing, the domestic market demand for large sheet metal parts has increased dramatically, and the production scale is expanding. The traditional manual grinding method has revealed many limitations, at the same time, with the rise of new energy vehicles and other industries, the market demand for intelligent grinding technology continues to grow.
Against the backdrop of the current rapid development of the automotive manufacturing industry, every grinding process, from body parts to interior trim, and even key engine components, requires high standards of dimensional accuracy, efficiency and quality of the grinding process, a trend that significantly distinguishes it from other industrial sectors. For example, the grinding of automotive exterior trims is characterized by high standards in terms of dimensional accuracy, surface quality, shape complexity and adaptability to curved surfaces, as well as environmental friendliness and sustainability. These requirements not only reflect the automotive industry's pursuit of product quality and technology, but also drive the continuous innovation and development of grinding processes. In response to the above, Estun has launched an integrated grinding solution, which can significantly improve grinding efficiency through precise program control and real-time feedback adjustment, ensure that each product meets the uniform and high-quality surface treatment standards, effectively improve the grinding accuracy and flexibility, and at the same time help enterprises realize green production and reduce environmental pollution.
Estun’s commitment to the grinding industry
Creating integrated automotive grinding solutions
With a professional grinding process team and industry-leading laboratory resources, Estun continues to innovate and create efficient and accurate integrated grinding solutions tailored for the automotive industry. For the grinding needs of key components in the automotive industry, such as battery trays, battery cooling plates, aluminum trims, turbine housings, and sunroof glass adhesive, Estun has accumulated a wealth of experience in the process, and has a deep understanding of the customer's dual pursuit of quality and efficiency.
By precisely controlling the grinding parameters, we realize the ultimate smoothness and consistency of the product surface and enhance the overall quality and market competitiveness of the products. At the same time, we focus on efficiency optimization to help customers shorten the production cycle, reduce production costs and maximize economic benefits. Estun's grinding solutions have been widely used in the production lines of many well-known automotive companies and have been highly recognized by customers, helping our partners to stand out in the fierce market competition.
Automotive trim grinding pain points & Estun solutions
Difficulty 1: Difficulty in contour size tolerance control.
Estun solution: Precise control of contour size tolerance, high-precision autonomous dual-head force-control grinding tool, combined with ER50B-2100 high-flexibility robot, to achieve precise control of grinding force, to ensure that the contour size tolerance is strictly controlled within 0.1mm, to meet the stringent requirements of high-end automotive exterior trims.
Difficulty 2: High standard of brightness requirement
Estun solution: Estun builds special servo cloth wheel polishing special additional axis for polishing, through the precise control of servo motor, to ensure that the polishing removal amount is accurate to the silk level (0.1mm), combined with high-quality polishing process, it can easily reach the 6K brightness standard, and improve the visual effect of the product.
Difficulty 3: High risk of overcutting
Estun's solution: Estun's integrated sanding solution has a built-in force sensor that monitors and adjusts the sanding force in real time to ensure that sanding operations on complex surfaces do not overcut, effectively avoiding the risk of overcutting and protecting the integrity of the material. This precise control of the grinding force, combined with the high-precision motion performance of the robot itself, jointly promotes a significant increase in product yield and ensures a win-win situation for both quality and efficiency in the production process.
Difficulty 4: Difficult to balance efficiency and cost
Estun's solution: Estun tactile sensitivity industrial robots in the traditional single robot brute force grinding based on the integration of force consciousness and line laser adaptive process package, through the process, software, hardware fusion innovation, so that the grinding trajectory becomes flexible and controllable, adaptive to make up for the product deformation, ease of use to enhance the 30%, reduce the difficulty of the industry to use, and the beginner can also be a quick start to become a controller.
Automotive Industry Cases
Estun will exhibit the latest automotive exterior fine grinding and polishing solutions on September 24th, and sincerely invite partners from all walks of life to visit and exchange ideas.
Looking ahead, Estun will continue to plough into the grinding process, accumulate industry experience, and provide a wealth of intelligent solutions for the industry, so as to provide more flexible, convenient, and high-precision intelligent grinding solutions for automotive, new energy, 3C electronics, composite materials, precision instruments, furniture, kitchen and sanitary industries, and to help the grinding industry to continue to develop at a high speed!